The development of industries driven by the market and the updating of technology promoted by science are the development path of all manufacturing industries, including micro-motor manufacturing.Micro-motor manufacturing technology is to achieve micro-motor design goals, ensure product consistency, stability and improve product production efficiency, reduce manufacturing costs, to meet the growing market demand for an important guarantee and means, so at present many enterprises pay relatively attention to micro-motor manufacturing technology research and development.In this paper, small series will inventory the development trend of micro-motor manufacturing technology, enterprises only grasp the trend, the trend, can achieve the future.
Scale becomes the universal mode of mass production
Large-scale production, manufacturing and testing automation can obtain high labor productivity and high quality products, which is the inevitable trend of the development of micro-motor manufacturing industry.But the production mode intensification, the production automation and the specialization, the production cooperation necessary network may enable the mass production to realize the scale economy.
Combining advanced technology with modern organization and management, improving material utilization rate and reducing process cost will be the direction of large-scale production enterprises.
In the large-scale production, the drive and control circuits develop towards integration, specialization and electromechanical integration.Motor drive and control using integrated circuit, *** is the advantage of circuit simplification, production process simplification, but also drive accuracy and reliability, reduce the cost.
Flexibility and reliability -- the key of multi-variety and small-batch production
With the intensification of the international market competition, the market life of micro-motor products is becoming shorter and shorter。At present, the micro-motor manufacturing industry attaches great importance to the flexible production of motors, so as to overcome the organizational difficulties of micro-motor production characterized by multiple varieties and small batches。
Research and development and production enterprises characterized by small and medium-sized batches should make their production systems, human and material resources allocation and other aspects flexible enough to enhance their ability to respond quickly to changing market demands.In the process plan design, we should take full consideration of the production cycle and cost while ensuring the product quality. Based on the characteristics and production capacity of the enterprise, we should actively adopt the advanced technology and equipment suitable for our own characteristics at home and abroad to continuously improve the technological level of the enterprise.At the same time, the coordination of each production link should be considered, and the process bottleneck and narrow opening that affect the production should be solved.
The reliability of micromotor in small batch production mode is the focus of general attention at present, especially the high precision signal motor and servo motor is more important。In the links of reliability design, production equipment, testing equipment, outsourcing equipment, production process and product use, excellent process method is an important guarantee for reliability growth in the production process。For example, the insulation reliability of micro-motor, the reliability requirements of the service environment, the contact reliability of commutator, brush and spring of dc motor, the surface protection and adhesion reliability of magnetic steel, and the assembly link, etc。, are the key problems to be solved in the reliability process of multi-variety small-batch micro-motor。
Promote CNC technology and efficient, precision machining
On micro &special motor as the requirement of increasing the manufacturing accuracy and reliability and the continuous development of manufacturing technology, in order to guarantee the high standard and quality stability of the product, in the process of production using automated production, and extensive use of precision machinery, numerical control equipment and micro-motor manufacturing special equipment has become a reality, and is also a trend of micro-motor production in the future。
Toward less cutting
In production will be widely used less cutting process, in order to improve production efficiency, saving materials, saving energy, so as to reduce costs and improve product competitiveness.
Extensive development of specialized collaborative production
It is an inevitable requirement and trend for large-scale production of micromotor to develop professional cooperation in production mode.Enterprises can only carry out the production, assembly and testing of critical parts and important parts, and the processing of other parts can be outsourced.
纵彩彩票开户Research on new technology, new equipment and new materials
With the development and application of new principle and new structure micromotor, some traditional manufacturing processes can not meet the requirements, and new requirements and challenges are put forward for materials and manufacturing technology。On the one hand, new materials, new processes and new tooling equipment should be studied to meet the requirements of product performance, function and manufacturing process。On the other hand, with the deepening of basic research, the emergence of new technology and new materials, we also need to solve the use of the problem and efficient low-cost industrialized production。
纵彩彩票开户For example, the performance and life of piezoelectric ceramics and friction materials, as well as the bonding process of ultrasonic motor also restrict the industrialization development of this kind of motor。And in the slotless motor, non-core motor, brushless motor, winding disk motor, cup motor and linear motor and other development advantages of micro motor production, its efficient, economical, easy to operate mass production process research is more important。
纵彩彩票开户Conclusion: efficient production and innovation become the key to development
To sum up, whether it is mass production, or multi-variety small batch production, whether it is the introduction of CNC technology, precision machining, or no cutting process, the purpose of the enterprise is to provide production efficiency, while improving product quality.And the need for enterprises to enhance research on new processes, new equipment and new materials is out of the need for innovation.Only by strengthening the ability of product development and manufacturing, can enterprises promote the development of the manufacturing technology of micromotor in China and improve the international competitiveness of micromotor industry in China.
For micro-motor industry engineers to provide a platform for mutual exchanges and learning, and let them understand * * * new automation equipment and technology, big bits of information will be held on October 28, held in shenzhen central Asia electronic exhibition center "2016 'micromotor, deceleration motor industry automation production and magnetic material innovative technology conference", welcome the masses of engineers sign up to participate in.
Topics will cover the micro-motor industry present situation and development prospects, the motor efficiency production equipment application case analysis, micro-motor and deceleration motor testing and certification, production of the next step: full automatic assembly, the key of the new energy automobile motor material technology, the application of new type of magnetic materials in the robot motor and the challenge of many varieties, small batch motor automated production and hotspot issues, such as solution.
纵彩彩票开户To participate in the conference is to have the opportunity to enjoy the benefits: free seats, access to the journal 1;Participate in the conference site lottery and rob 1000 yuan WeChat Lucky Money activities;A nice gift will be given after the meeting;Two or more friends are recommended to participate in the activity, and you will get a nice gift.